Chlorination Pipe Rig

Chlorination Pipe Rig

The systems people rely on most are often the ones they never have to think about.

The idea.

This project focused on developing a chlorination pipe rig for Earthwise, designed for residential and commercial water treatment applications. The objective was to create a system that simplified installation while making use of readily available components, allowing it to be assembled, maintained, and serviced with confidence.

Every decision balanced practical engineering with long-term reliability.

The idea.

Engineered for reliability.

Designed as a complete mechanical assembly, the rig was carefully modeled to ensure every component worked together as one cohesive system. Standard off-the-shelf fittings were integrated wherever possible, simplifying installation while reducing complexity for both manufacturers and installers.

Beyond the digital model, a fully functional prototype was developed to validate assembly, fit, and real-world operation before deployment. The result is a system engineered not only to perform reliably, but also to be practical to build, install, and maintain.

Engineered for reliability.

Trusted where it matters.

Great engineering proves itself through everyday performance.

Following development and validation, the chlorination system was successfully deployed across multiple residential installations and commercial facilities, including the University of Chicago and many jails throughout the United States. Today, it continues to demonstrate how thoughtful engineering can simplify installation while delivering dependable performance in environments where reliability matters most.

Trusted where it matters.

Highlights

  • Rear controller attachment system
  • Integrated programmable back paddles
  • Electronic and mechanical integrated design
  • Enhanced thumb grips and ergonomics
  • Accessory ecosystem compatibility
  • Injection mold-ready design
  • Rendering and animation
  • Manufactured and sold at scale

Project Details

Industry Consumer Electronics
Services Mechanical Design · Electronics Integration · Injection Mold Design · Design for Manufacturing · CAD Development · Prototype Support
Manufacturing Injection Molding

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